How to Improve Battery Safety Using Predictive Maintenance

a person working on car electronics.

The demand for renewable and sustainable energy is currently unprecedented. In addition, there has been an increased strain on existing electricity grids, impacting the transmission and distribution infrastructure. Therefore, the influence of battery energy storage systems has grown twofold.

Several infrastructure overhauls have taken place, including the implementation of system integrators, safety standards, and quality engineering and commissioning practices. However, battery failures and safety concerns still linger that impact the efficiency of the process. Predictive maintenance is thought to be a way to sort out this issue. Here’s more on predictive maintenance and battery safety tips.

 

Understanding Predictive Maintenance

Predictive maintenance includes monitoring tools and analytics to pinpoint the precise moment and location where your equipment fails. It is used in various industries and is gaining popularity with technological advancements. It can be used in battery management, where you can use various data points to analyze and predict areas for maintenance and improvements.

 

Predictive vs. Preventive

When talking about predictive and preventive maintenance, the key difference lies in the timing of the work. In preventive maintenance, you inspect the battery and perform maintenance work regardless of whether it requires repairs. On the other hand, preventive maintenance pinpoints the location of the repairs, and maintenance is only carried out when required.

 

a battery in a bike.

 

In addition, preventive maintenance uses robust data measures such as averages, history, and life expectancy statistics to determine repairs. On the other hand, predictive maintenance uses a battery’s actual and real-time condition, which are monitored by high-profile systems.

Preventive maintenance is much easier and pocket friendly. However, recurring costs can add up, and they may not provide value in the long run. On the other hand, predictive maintenance might cost a bit more initially, but it provides better longer-term value.

 

Predictive Maintenance Advantages

Batteries are susceptible to overcharging and high discharge rates, leading to significant degradation, reduced lifespan, frequent failures, and more. By using predictive maintenance, you can promptly evaluate the battery’s condition and identify when it would need to be replaced. It offers the following benefits:

  • Extending the life of the battery significantly
  • Usage optimization for better and prolonged results
  • Minimizing the number of faulty cells and other faults
  • Improving the overall prognosis of batteries

Predictive maintenance works best when your batteries have high-quality cell strings installed that work to their optimal capacity. You can invest in the best maintenance systems and get all the battery safety tips, but they won’t provide significant utility if you don’t have proper cells and battery packs.

Where to Find Grade A Battery Cells

If you’re looking to buy quality Lithium-ion batteries online, you’ve come to the right place. Ezeal is a premium supplier of custom lithium batteries used by battery manufacturers who provide robust power packs for various applications such as EVs, RVs, solar power, motorhomes, etc.

We provide custom battery packs and management systems; our LiFePO4 prismatic cells are second to none. Visit our website to learn more about our product range, or order today!